Waste Anomaly Detector
AI-driven detection of unusual material waste patterns.
Critical Anomaly Detected
Machine IM-03 is generating 45% more purge waste than the historical baseline for item PP Granules. Estimated cost impact: LKR 12,500/day.
Warning: Trend Shift
Trimming Station scrap rate has gradually increased by 18% over the last 3 days. Recommend recalibrating the trimming blades.
Recent Anomalies
- +18% vs Baseline
Trimming Station (Plastic Scrap)
Detected: 2 hours ago | Operator: S. Perera
- +8% vs Baseline
IM-01 (Defective Parts)
Detected: Yesterday | Batch: B-102
- +22% vs Baseline
Assembly Line A (Handle Breakage)
Detected: Yesterday | Product: Floor Broom
- -4% vs Baseline
IM-02 (Color Bleed)
Detected: 3 Days Ago | Material: Masterbatch Blue
AI Insights & Root Cause
Temperature Fluctuation on IM-03
AI correlates the 45% purge waste increase to a 10-degree variance in the heating zone 2 over the last 48 hours.
Supplier Quality Shift
Handle breakage on Assembly Line A strongly correlates with the new batch of PP Granules (Lot #8849) received from Supplier X.